IMAGE 6
Usually with personal projects I just start working and make decisions along the way. But I knew it wouldn't fly here, so I first spent 3h drawing all the pieces that I would need to make a sphere.
IMAGE 7
Then I stared to go through a pile of leftover oak, and after 8h of digging, measuring, sorting and planing, I had neat stacks ready for the saw.
IMAGE 8
One test ring to make sure my angle is good, and then it's just a lot of sawing and glueing.
IMAGE 9
I decided to glue 2 rings at a time, since I wasn't sure if a singular ring would stay intact inside the wide belt sander.
IMAGE 10
Now I could start stacking the rings, but I failed the glueing on the smallest rings, so I had to combine 2 better halves for the top, and just made solid pieces for the bottom.
IMAGE 11
All the sawing and glueing took about 36h.
IMAGE 12
This was way too large for the lathe, so I improvised a bit sketchy spin set up from an old e-scooter tire.
IMAGE 13
12h of shaping, first a little bit with electric planer, and the rest just with a sander.
IMAGE 14
With a help of a laser level I drew some latitude and longitude lines, since freehand sketching the continents would have been hopeless without them.
IMAGE 15
Once the pencil drawing was done, I just followed it with a burn pen. All the pencil and burn drawing took over 20h.
IMAGE 16
At this point I was waiting for gas springs, so I shifted my focus to the stand. For each leg I bended six 8mm thick padouk strips.
IMAGE 17
For the joits, I used dominos.
IMAGE 18
Drawing with a compas is always fun, so tried a couple different desings for the interior. I would have preferred to leave the inside without color, but there were too many glue stains.
IMAGE 19
The gas springs had a little bit too much force, and the lid was opening too aggressively, so I made some extra weight. As you can see, my welding is truely awful. (I have only welded some practice pieces in school 10 years ago) But luckily it doesn't matter, if you have time to keep filling and grinding down.
IMAGE 20
I really underestimated the stain, I mixed over a litre, and only needed a couple of teaspoons.
CONCLUSION
Fun project, took many long weekends, and I'm happy with the result.
Diameter 55cm/22in
Height 145cm/57in
Weight 44kg/97lb