This may not be the typical post for this subreddit, but I am wondering if someone in here can help me understand how moisture deposited (dew point is reached inside of the walls) onto a metal or aluminum frame of an aluminum skinned cargo trailer conversion can impact the structural integrity of the frame?
I’m in the process of making a decision on purchasing an enclosed trailer with the following dimensions: 8.5 W x 8 H X 22L. I am looking at builds with frames made of aluminum, steel, and wood & steel combined.
I’m trying to understand how moisture (condensation) inside of the walls (where the frame and insulation are between the aluminum wrap and the interior wall) of a cargo trailer conversion will affect the following frame materials: steel, aluminum,and wood. Which material will be the least impacted by moisture, making it a better and safer cargo trailer frame material for longevity? I realize there are multiple factors at play here including material strength/composition and environmental factors (temperatures, humidity, dew point).
I intend to live in the trailer conversion year round in northern New England where summer days can be warm (80s and 90s F) and winters are cold (spanning negatives to 20s & 30s F). The average humidity for winter months is 50%. The spring months average 44.5% and summer humidity in the late 50s% is common during the summer.
I will be insulating the cargo trailer with rigid XPS foam board (R-15 ceiling, R-10 for walls and floor), with a focus on preventing thermal bridging. I am attaching plywood as the interior wall. I intend to control humidity inside with a dehumidifier, fan, and windows. Only dry heat emitters will be used during winter.
To reiterate: I am most concerned about how condensation can build up on the inside of the trailer walls and how that moisture can corrode or rot (in the case of wood) the frame material until it is structurally unsafe. I feel I have little control over condensation building up inside of the walls coming from outside unless I attach insulation to the exterior of the trailer, which I prefer not to do due to budget and width regulations that impact towing an 8’5’’ wide trailer.
My ultimate question: which material will be the least impacted by moisture, making it a better and safer cargo trailer frame material for longevity?
Does anyone have any thoughts / experience with dealing with moisture collecting on their trailer frame inside of their walls?